Solution
Solutions
Introducing ITSCO's solutions. From floor equipment to management decisions, on one flow of data.
SOLUTION LINEUP
Six stages, from connecting the floor to autonomous manufacturing
From signals on the floor, through data, operations and decisions, to energy, carbon and action on the floor. Connect the stage you need first.
19 solutions
- OTOperational Technology
Check equipment state in time.
- Problem
- Signals and records scattered by equipment
- Approach
- PLC, sensor and edge collection connected
- Outcome
- State traced by time and equipment
- PLC · metering connection
- OPC UA · Edge
- SCADA · monitoring
- DATAAAS
Decide together, on the same data.
- Problem
- Codes, units and time bases that disagree
- Approach
- AAS, common IDs and standardised history
- Outcome
- Data reused by operations and AI
- AAS data model
- Lakehouse · API
- Digital Thread
- DX SolutionMES
See the flow from order to shipment.
- Problem
- Chasing progress and collating results, again and again
- Approach
- Orders, results, inspections and lots linked
- Outcome
- Status and history in one view
- 10 business areas
- Lot tracing · quality
- AAS · IT/OT integration
- DX SolutionFEMS
Find where the energy goes.
- Problem
- A total that cannot tell you the cause
- Approach
- Metering and analysis by equipment and process
- Outcome
- Evidence for cutting peaks and unit use
- Metering · live monitoring
- Usage · cost analysis
- Peak · load management
- DX SolutionB2B
Orders and stock in one flow.
- Problem
- Quotes, orders and stock kept apart
- Approach
- Products, accounts, dispatch and settlement linked
- Outcome
- Faster trading and delivery checks
- Products · catalogue
- Quotes · orders
- Sales · stock linkage
- DX SolutionGroupware
Carry work from request to done.
- Problem
- Mail, approvals, documents and calendars apart
- Approach
- Work, collaboration and messaging together
- Outcome
- Owners, approvals and completion shared
- Work management
- Collaboration spaces
- Business messenger
- AX SolutionProcess Optimization
Plan due dates and resources together.
- Problem
- Changed orders colliding with equipment load
- Approach
- Plans compared on due dates, capacity and stock
- Outcome
- Workable job options to review
- Production planning · APS
- Bottlenecks · delays
- Job option advice
- AX SolutionQuality prediction
Narrow down why quality shifts.
- Problem
- Inspection results kept apart from process conditions
- Approach
- Process and defect history analysed and predicted
- Outcome
- Risky conditions and inspection priorities
- Process anomaly detection
- Quality factor analysis
- Defect prediction
- AX SolutionEnergy efficiency
Run to suit what you produce.
- Problem
- Load and peaks cut off from the production plan
- Approach
- Demand forecasts and operating options compared
- Outcome
- Efficient running within process limits
- Energy analysis
- Efficient operation advice
- Demand · peak forecasting
- AX SolutionPredictive maintenance
Get ready before it stops.
- Problem
- Maintenance that starts after the breakdown
- Approach
- Anomalies in vibration, temperature and current
- Outcome
- Maintenance timed to condition
- Condition data collection
- Failure mode diagnosis
- Anomaly alerts
- AX SolutionAI vision
Consistent inspection and counting.
- Problem
- Repetitive inspection and record-keeping
- Approach
- Defects, dimensions and counts read from images
- Outcome
- Inspection results and exceptions on record
- Surface · defect inspection
- Dimension · count recognition
- Quality statistics
- AX SolutionIndustrial safety
Help respond to risk on the floor.
- Problem
- Video and risk signals in separate places
- Approach
- Objects, behaviour, distance and sensors analysed
- Outcome
- Alerts linked to the response taken
- Object · behaviour recognition
- Combined risk detection
- Collision risk response
- AX SolutionLLM assistant
Find the evidence behind a question.
- Problem
- Searching documents and operating data again and again
- Approach
- Permission-aware search of data and documents
- Outcome
- Answers that show their sources
- Natural-language data queries
- AI model hub
- Result visualisation
- AX SolutionManufacturing AI Agent
Review every department's judgement together.
- Problem
- Production, quality and equipment deciding apart
- Approach
- Expert AI and constraints reviewed as one
- Outcome
- Priority responses and results traced
- Plant-wide risk
- Expert AI collaboration
- Approval · execution history
- GX SolutionAI Carbon
Connect the evidence behind product carbon.
- Problem
- Production volume not linked to activity data
- Approach
- Products, processes, factors and allocation linked
- Outcome
- Carbon intensity and reduction priorities
- Product · process data
- Carbon calculation support
- LCA · MRV evidence
- GX SolutionCORA
Make carbon data collection systematic.
- Problem
- Metering, activity data and owners scattered
- Approach
- Inventory, collection and AAS models linked
- Outcome
- A data basis for repeated calculation
- Data inventory
- Metering infrastructure
- Collection · integration
- GX SolutionCOTO
Keep the evidence from calculation to report.
- Problem
- Criteria and report data gathered again each time
- Approach
- Product and organisation boundaries and factor history
- Outcome
- Traceable review and reporting
- PEF · LCA
- CBAM reporting support
- Organisational carbon
- Physics AIRobot automation
Connect repetitive work reliably.
- Problem
- Aligning, moving and assembling, over and over
- Approach
- Robots, vision and process signals integrated
- Outcome
- Completion and exceptions on record
- Assembly automation
- Logistics automation
- Inspection automation
- Physics AIDigital Twin
Compare options before the floor changes.
- Problem
- Hard to see what a process change will do
- Approach
- Space and process models, with scenarios
- Outcome
- Equipment, logistics and work options compared
- 3D floor visualisation
- Live data linkage
- Scenario simulation
START WITH YOUR FACTORY
Start with your factory's own challenges
Tell us which processes to improve and what systems you run today. We review the scope of data connection and the order of adoption together.