GX Solution

AI Carbon

Process activity data is tied to emission factors, so each product's carbon is managed down to its calculation.

OVERVIEW

From scattered activity data to carbon evidence by product

Production volume not linked to activity data

  1. 01One calculation basisBoundaries, emission factors and allocation rules are set on one basis.
  2. 02Carbon by productActivity data and factors are joined to calculate carbon by product and process.
  3. 03Evidence and reportingResults trace back to source evidence and feed LCA and MRV reporting.

KEY FEATURES

Four capabilities for product carbon

From collecting activity data to product calculation, evidence tracing and reduction priorities.

Carbon Capability

01 / 04

01

Activity data collection

Power and fuel readings, material inputs and production records are pulled from their source systems and aligned on units and periods. Gaps, duplicates and outliers are caught first, and each record keeps its source and owner.

Management Scope

  • Meter and ERP links
  • Unit and period alignment
  • Gap and outlier checks
  • Source records
  • Owner assignment
  • Collection board

WORKFLOW

Each capability, as the work actually runs

For each capability, the order it runs in and the check it passes before moving on.

Decide first what is counted

  1. 01

    Select

    site · product · process

  2. 02

    Map

    inputs · outputs · energy

  3. 03

    Define

    items · units · sources

  4. 04

    Assign

    collection · review · approval

Recorded alongside

01

System boundary

02

Reference period · functional unit

03

Data owners

Operating check

Are the scope and the exclusions clear?

YES

Scope fixed → collect data

NO

Unclear boundary → owners agree

An example workflow · the detailed links and criteria are set to suit your floor.

SYSTEM ARCHITECTURE

What it connects, and the work it leads to

From the data that goes in to the results on the floor.

01 / INPUT

01Activity dataelectricity · fuel · materials
02Production dataproduct · lot · process · volume
03Calculation basisemission factors · boundaries · allocation rules

CONNECTED OPERATIONS

AI Carbon · carbon data

Source and calculation data linked
Activity data × emission factors
Allocation and review by product and process

03 / OUTPUT

✓Carbon intensityresults per product
✓Traceable evidenceraw readings · factors · versions
✓Reporting datalinked to LCA · MRV
Linked by common identifiers, master data and historyResults checked → fed into the next run
Who uses itCarbon · environment ownersProduction · cost ownersSupply chain response owners

METHOD

How it is built

Activity data and production records go in, emission factors turn them into carbon, and reviewed results go out as reporting data with their evidence.

Collection01 →

Data Ingestion

ERP link

Products · materials · volumes

Meters / EMS

Power · fuel · steam use

Factor DB

National · LCA DB · suppliers

Power & fuelMaterialsProductionEmission factors
Boundary modelling

Site · process · product · functional unit

Period alignmentMonth · LOT

Meter and production periods aligned

Target System

Calculation DBResults by version
Evidence trailOriginal · corrected · approved
Reference dataFactors · allocation · boundary
Modelling & analysis02 →

AI/ML Modeling

Calculation & analysis

Product carbon

Activity × factor

Allocation

By run time · volume

Outlier detection

Gaps · duplicates · jumps

Contribution analysis

By process · fuel · product

Feedback & refinement

Result review
Correction reasons
Factor & rule updates
Service03

Product carbon results

Intensity by productProduct · process · period
Evidence trailSource · factor · version

System integration

ERP
EMS
LCA

Reporting alerts

Missing evidence flagged at once / review requested before deadlines

Built for plants that answer to supply-chain carbon requests

  • Molten metal in a steelworks

    Steel & metals

  • Car assembly line

    Automotive & batteries

  • Semiconductor production

    Semiconductors & electronics

  • Aircraft assembly

    Aerospace & defence

  • Chemical plant equipment

    Chemicals & materials

  • Construction site

    Building materials

Carbon per product, calculated with the evidence behind it.

  • Electricity and fuel use
  • Materials consumed
  • Product, lot and volume
  • Emission factors
  • Allocation rules
AI Carbon
  1. Activity and source data linked
  2. Allocation by product and process
  3. Evidence traced, reporting data built
  • Data completeness
  • Evidence linkage
  • Product carbon intensity
  • Calculation time

EFFECT

What changes from calculation to reporting

  • 01

    Faster calculation

    Less time spent gathering and aligning activity data from each source, and calculation runs on one basis straight away.

    Calculation timeData completeness
  • 02

    Reproducible evidence

    Every result links to its source, factor and version, so the same value can be recalculated and explained at any time.

    Evidence linkageRecalculation match
  • 03

    Carbon visible by product

    Product carbon intensity compared by process and period answers customer and supply-chain requests on one basis.

    Product intensityRequest turnaround
  • 04

    Clear reduction priorities

    The biggest contributing processes and fuels come first, and options are compared under the same conditions.

    Top contributorsReduction by option

CONNECT THE NEXT

Connected solutions

The solutions that take this one's data and results and carry them on.

See all solutions →

START WITH YOUR FACTORY

Start with your factory's own challenges

Check where you stand with the AX readiness check first, then carry on to a consultation.

Request a consultation