AX Solution

Energy efficiency optimization

Energy-cost optimization realized through data-driven intelligent control

OVERVIEW

Not just measuring what energy is used —controlling it down to the least possible

Beyond watching consumption: the operating conditions of the equipment itself come into the AI’s control range.

Energy solution overview diagram. Around a central 'ENERGY SOLUTION', four challenges are arranged: 01 carbon regulation and environmental risk, 02 rising operating costs and declining profitability, 03 inefficient production processes, 04 weakening corporate competitiveness.

KEY FEATURES

Four capabilities that optimise energy

From real-time monitoring through equipment efficiency and demand forecasting to carbon management.

Energy Capability

01 / 04

01

Real-time energy monitoring

It collects and visualizes the power consumption of key equipment and lines across the plant in real time. Energy consumption is grasped at a glance so waste is caught immediately, and peak-demand periods are managed to realize cost savings.

Management Scope

  • Per-equipment power collection
  • Real-time consumption board
  • Peak demand control
  • Abnormal consumption alerts
  • Energy data retention
  • Period-over-period analysis
Real-time energy usage dashboard — power, gas, steam and water consumption, peak demand, 24-hour power/gas usage trend, and energy usage share by process

Real-time energy monitoring

Tracks electricity, gas, steam and other energy use across the whole plant and its main equipment in real time

SYSTEM ARCHITECTURE

How it is built

Floor energy data collected and analysed, then returned to how the equipment runs.

Minimize unnecessary energy consumption and cut costs.

  • Power management site

    Power management

  • HVAC system site

    HVAC systems

  • Smart building site

    Smart buildings

  • Renewable energy site

    Renewable energy

  • Data center site

    Data centers

  • Lighting and utilities site

    Lighting and utilities

Energy is not used sparingly. It is used when it should be.

  • Electricity and fuel use
  • Equipment operating conditions
  • Production plan
  • Tariff and peak
  • Renewable generation
AI Energy Optimization
  1. Per-machine energy intensity analysis
  2. Load and peak prediction
  3. Operating and switching scenario recommendation
  • Energy intensity
  • Peak demand
  • Energy cost
  • Renewable utilisation

EFFECT

Business impact

What it leaves behind — in energy intensity, demand peaks, energy cost and renewable share.

BUSINESS OUTCOME

Energy data,turned into measurable results

UNIT

Lower energy intensity

Energy per unit produced is broken down by process to find the waste, and optimal set-points per machine cut standby loss.

Intensity · standby loss · set-points

PEAK

Lower demand peaks

Overlapping loads are predicted and spread across the schedule, so the contracted demand limit is not crossed.

Peak demand · load spreading · contract limit

COST

Lower energy cost

Peak charges and standby loss come down together, and tariff and run plan are matched so the same output costs less to power.

Electricity · gas · run plan

RENW

Higher renewable share

Generation forecast and load plan are matched so self-generated power is used first, and the renewable share is tracked with the certificates that prove it.

Renewable share · self-consumption · certificates

CASE STUDY

Case study

Model predictive control cut HVAC energy by 15-30% while carbon data was managed alongside it.

A car and a connecting rod

Customer industry

High-layer-count PCB (MLB) manufacturing

  • PCB for network equipment
  • MLB for AI data centres
  • Clean-room HVAC

Before01

Company overview

  • HVAC drives energy use
  • Carbon data demanded
  • Uneven manual control

After02

Implementation

  • HVAC and climate data
  • Predictive control
  • PMV and VAV control

Business impact

  • Energy use cut 15-30%
  • Skill gaps removed
  • Carbon cut for rules

Energy optimisation where AI runs the HVAC on its own

Energy is not about using less. It is about choosing when.

From a per-asset usage read to a control plan matched to your tariff — the saving in numbers first.

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