DIGITALIZE

FEMS

An FEMS solution that transforms energy efficiency on the factory floor

PROCESS

Implementation process

From site assessment through IoT infrastructure and commissioning, the energy management system is built up stage by stage.

  1. Site diagnosis & requirements analysis

    • Scope definition
    • Requirements analysis
    • Architecture design
  2. IoT infrastructure build-out

    • Equipment purchase requisition
    • Metering device installation
    • Communication equipment & gateway build-out
  3. System development and integration

    • Solution design
    • Component implementation
    • Integration & solution testing
  4. Commissioning and post-implementation review

    • Pilot operation
    • Tuning and closeout

EFFECT

Implementation benefits

Energy costs and carbon emissions come down together, while productivity and equipment operation improve.

  • A 3D illustration linking plant equipment and meters, CO2 reduction and productivity gains as one energy management flow
  • 01

    Lower energy costs

    Real-time monitoring reveals consumption patterns so wasted electricity can be identified · Replacing and upgrading low-efficiency equipment cuts operating costs

    Electricity useEnergy intensityOperating cost
  • 02

    Higher output and quality

    Linking energy and process data secures consistent quality and reduces the defect rate · Removing bottlenecks raises equipment utilization and available output per production unit

    UtilizationDefect rateOutput per unit
  • 03

    Getting ahead of global environmental regulation

    Accurate carbon accounting meets global supply-chain requirements and environmental regulation · Builds credibility and export competitiveness under regimes such as RE100 and CBAM

    Carbon emissionsRenewable shareCompliance
  • 04

    Optimized equipment operation

    Detecting anomalies in consumption patterns enables equipment failures to be predicted and pre-empted · Digitalizes the plant's complex energy flows and applies automatic control logic

    Anomalies detectedPreventive maintenanceAutomated control

CASE STUDY

Case study

What FEMS solved at a real site, and what changed afterwards.

Customer industry mark showing a car and connecting-rod parts

Customer industry

Flexible and printed circuit board manufacturing

  • FPCB
  • PCB
  • Four plants

Before01

Company overview

  • Handwritten energy logs
  • No per-machine data
  • No basis for targets

After02

What was built

  • IoT meters installed
  • OPC-UA data collection
  • Unified MES monitoring

Outcomes

  • Live multi-plant view
  • Manual paperwork gone
  • Savings targets met

An FEMS that turns energy data into savings