DIGITALIZE

FEMS

An FEMS solution that transforms energy efficiency across the plant

SYSTEM ARCHITECTURE

System architecture

From the plant's meters to analysis in the cloud, the four layers energy data passes through, joined in one structure.

04

Management layer

Cloud

Energy integration · ESG · big data

COMPANY-WIDE ENERGY

Energy across plants
Unit energy by plant
Company KPI dashboard

CARBON · ESG

Emissions (Scope 1 · 2)
GHG targets
ESG reports

BIG DATA ANALYSIS

AI model training
Long-term patterns
Unstructured data

03

Monitoring layer

On-premise

Cloud Data Platform

DATA DRIVEN MANAGEMENT

1

Energy performance

2

Usage pattern analysis

3

Demand forecast & supply plan

4

Improvements & follow-through

REAL-TIME MONITORING

Data visualization
Comparative analysis
Equipment anomalies
Analysis reports

VISUALIZATION

Web-Based HMI
Digital twin

02

Transport layer

On-premise

Collection · standardization · distribution

OPC-UA-based unified interface

Data collectionData filteringData standardization
Work ordersProtocol standardizationRecipe distribution
Modbus TCPOPC-UAPROFINETCC-LINKRS-232TCP IP SocketREST API

01

Field layer

On-premise

Control · sensors · utilities

CONTROL

PLC

Production equipment

IoT SENSORS

Power meter

Current transformer (CT)

Flow meter

Temp · humidity sensor

UTILITIES

Electricity

Water

Fuel

Refrigerant

Wastewater

Gas input

Steam

Compressed air

Air emissions

Boiler

FUNCTION ARCHITECTURE

Functional Architecture

The business areas FEMS covers, from master data to system administration, organized module by module.

01 · Master Data

Master data

Standardizes the reference data every part of FEMS shares — equipment, power lines, tariffs and meters.

Sub-functions5
Groups1
Setup5
INPUTRegister
FEMSStandardize
OUTPUTUse across modules

Sub-functions

Functions 5 · Groups 1

Setup5

SUB-FUNCTION INFOGRAPHIC

Master data · Equipment master

Equipment master

Keeps the reference data all of FEMS shares consistent.

  1. 01INPUTEquipment, line and tariff data
  2. 02FEMS PROCESSRegister and standardize
  3. 03OUTPUTCommon reference
Module flowRegister → Standardize → Use across modules

INFRASTRUCTURE ARCHITECTURE

Infrastructure architecture

The IoT infrastructure that ties measurement points to gateways and servers, and the hardware linking office to shop floor, in one view. Select a tab to switch between them.

IOT INFRASTRUCTUREThe collection path energy data takes, from measurement point to server3 LAYERS / 18 NODES

LAYER 01

Collection and analysis

COLLECT & ANALYZE

  • Power SCADA

    Power system supervision

  • DB Server

    Measurement data storage

  • FEMS Server

    FEMS services

  • FEMS analysis

    Operating analysis

LAYER 02

Transport

ETHERNET

EthernetTCP/IP

LAYER 03

Measurement points

MEASUREMENT POINTS

  • LNG01

    • Plant main

  • HVAC02

    • ACP
    • ACP gateway
    • Infrared controller

  • Utilities03

    • Current transducer
    • Air compressor
    • Steam boiler (LNG)

  • Shop floor04

    • Heater (LNG)
    • Electro-deposition (LNG)
    • Lighting control
    • Power distribution box

  • Laboratory05

    • Power distribution box

START WITH YOUR FACTORY

Start with your factory's own challenges

Check where you stand with the AX readiness check first, then carry on to a consultation.

Request a consultation