DIGITALIZE

MES

An MES solution that redefines the future of the manufacturing floor

PROCESS

Implementation process

From consulting through build, stabilization and enhancement — a systematic, proven adoption path to a successful smart factory.

  1. Site diagnosis & requirements analysis

    • Process analysis
    • Eliciting user requirements
    • Setting scope and goals
  2. System design and development

    • Screen / UI design
    • ERP / PLC integration plan
    • MES customization
  3. Testing and deployment

    • Unit / integration / UAT testing
    • Bug fixes
    • Data migration
  4. Operational support and maintenance

    • Operator training
    • Initial stabilization
    • Regular inspection / feature upgrades

EFFECT

Implementation outcomes

What stays behind in input time, productivity, work in process and quality confidence.

  • Diagram of the benefits of an MES implementation
  • 01

    Less time spent on data entry

    Barcode, RFID and equipment integration cut handwritten records and duplicate entry.

    Entry timeReporting rateError count
  • 02

    Higher productivity

    Bottlenecks and downtime causes surface immediately, so production plans are actually met.

    OEEPlan attainmentCycle time
  • 03

    Less work in progress and stock

    Tracking quantity, location and dwell time cuts unnecessary WIP and inventory.

    WIP quantityDwell timeStock accuracy
  • 04

    More reliable quality

    Linking inspection results to production history traces defect causes quickly.

    Defect rateResponse timeTraceability time

CASE STUDY

Case study

An MES built for a high-mix, multi-process forging floor, making production visible in real time.

Automotive forged parts

Customer industry

Automotive forged parts manufacturing

  • Automotive parts
  • Metal forging
  • High-mix production

Before01

Company overview

  • High-mix, multi-process
  • Manual, unseen records
  • Limited traceability

After02

What was built

  • Automatic data capture
  • Unified plant data
  • Standardized workflow

Outcomes

  • Live production status
  • Better defect tracing
  • Shorter lead times

An MES that turns shop-floor data into operational results