DIGITALIZE

MES

An MES solution that redefines the future of the manufacturing floor

SYSTEM ARCHITECTURE

System architecture

MES is the communications and data hub that joins the business systems at the top (ERP) with the control layer on the floor (PLCs and equipment).

Business management

BUSINESS MGMT

Planning · orders · purchasing

Purchasing

Purchase orders · instructions

Sales

Customer orders · confirmation

Material requirements

MRP

Production planning

MPS

MES manufacturing operations

MFG OPERATIONS MGMT

Execution · AI · support

MES OPERATION CORE

Work orders · actuals · 4M history in one place

Order confirmation

Customer orders
MES purchase info · instructions

Materials

Provisional receipt
Receipt confirmation
Location assignment
Temporary barcodes
Material matching

Work orders

Work order check
4M setup check
Equipment settings
4M change records

Production

Output confirmation
Output counting
SOP compliance
Equipment monitoring
4M history

Quality inspection

Incoming inspection
First · middle · last piece
Sampling and records
Patrol · in-process inspection
Final inspection

Shipping

Finished-goods receipt
Shipping orders
Shipping confirmation
Transaction statements
Shipping certificates

AI & DATA INTELLIGENCE

LLM Assistant

Natural-language analysis of floor data, in support of operating decisions.

Multi-source data collection

Pattern recognition · learning

Production scheduling

Predictive maintenance

Natural-language analysis

Unified data conversion

Integration engine

Quality prediction

Root-cause inference

SUPPORT MODULES

Equipment · molds

Preventive maintenance plansRun historyMold life

Quality infrastructure

Gauge calibrationNonconformance · corrective action

Environment · safety

Energy monitoringSafe-work guidance

Workforce

Skills · training historyWork permissions

Data layer

DATA & INTEGRATION

Collection · standardization · integration

OPC-UA-based unified interface

01Data collection
02Data filtering
03Protocol standardization
04Data standardization
05Recipe distribution

Modbus TCPOPC-UAPROFINETCC-LINKRS-232JSONCSVTCP/IP SocketREST API

Physical layer

PHYSICAL FIELD

Identification · inspection · control · logistics

PLC

Production equipment

CNC

Machine tools

Industrial robots

ROBOT

KIOSK

Operator interface

Barcode

Identification

Machine vision

Inspection

RFID

Identification · tracking

SENSOR

Floor data

PDA

Mobile work

AGV · AMR

Logistics

FUNCTION ARCHITECTURE

Function configuration

To maximize real-time visibility and efficiency on the shop floor, MES is built from the following interlocking modules.

01 · Master Data

Master data

Standardizes the reference data shared across MES operations — sites, items, processes and equipment.

Sub-functions17

Groups1

INPUTRegister

MESStandardize

OUTPUTUse everywhere

Sub-functions

Functions 17 · Groups 1

SUB-FUNCTION INFOGRAPHIC

Master data · Site management

Site management

Registers the reference data MES runs on and standardizes it for shared use.

01INPUTBusiness standards and entries
02MES PROCESSEntry and standardization
03OUTPUTShared MES reference data

Module flowRegister → Standardize → Use everywhere

PROCESS FLOW

Process flow

Implements a smart manufacturing process in which goods and information flow without a break, from receipt to final shipping.

* Reconstructed from the attached function diagram. The configuration may change according to each customer's manufacturing processes and requirements.

01
STEP 01
Raw material receipt
- Material receipt and issue
- Provisional receipt, incoming inspection
- LOT creation and tracing
02
STEP 02
Material warehouse
- Material and delivery warehouses
- Stock location management
- Barcode-based stock control
03
STEP 03
Production input
- Barcode-based process input
- Inter-process movement history
- Input handled by LOT
04
STEP 04
Production execution
- Work order monitoring
- Real-time results from equipment
- Shop-floor terminals and PDAs
- AI-based process optimization
05
STEP 05
In-process quality
- SPC statistical quality control
- In-line QC
- First, middle and final inspection
- AI-based quality prediction
06
STEP 06
Equipment management
- Automatic condition collection
- Fault detection and reporting
- Daily inspection management
- Predictive diagnosis
07
STEP 07
Finished goods warehouse
- Finished goods stock
- LOT history
- Shipping preparation
- Automatic result aggregation
08
STEP 08
Shipping management
- Shipping entry
- Goods issue
- Delivery history
- Issue status
09
STEP 09
Integrated analysis and management
- Real-time integrated monitoring
- KPI framework
- Legacy system integration
- Self-learning scheduling

INFRASTRUCTURE ARCHITECTURE

Infrastructure and software architecture

The physical infrastructure and the software services that make up MES, in one design system. Select a tab below to switch between the two architectures.

HARDWARE NETWORKOffice, network backbone and shop-floor equipment as a single physical flow3 LAYERS / 22 NODES

LAYER 01

Office

OFFICE CONTROL

Administrator PC
MES operation and administration
HUB 2
Office network connection
MES SERVER
MES service operation
DBMS
Production data storage

LAYER 02

Network backbone

BACKBONE

TCP/IP Ethernet Backbone1 Gbps

Remote control PC / HUB 2

Relay between office and shop-floor networks

LAYER 03

Shop floor

SHOP FLOOR

Raw material receipt and issue01
- Barcode scanner
- RFID reader
- Mobile terminal
- Kiosk
Production process02
- Vision camera
- Automation robot
- PLC
- Production equipment
Inspection and packing03
- Vision camera
- Automation robot
- Barcode scanner
- Kiosk
Finished goods warehouse and shipping04
- Barcode scanner
- RFID reader
- Mobile terminal
- Kiosk

MES

System architecture

Function configuration

Process flow

Raw material receipt

Material warehouse

Production input

Production execution

In-process quality

Equipment management

Finished goods warehouse

Shipping management

Integrated analysis and management

Infrastructure and software architecture

Connected solutions