DX Solution

MES

An MES solution that redefines the future of the manufacturing floor

ARCHITECTURE PROCESS

Implementation process

From consulting through build, stabilisation and enhancement — a systematic, proven adoption path to a successful smart factory.

  1. Site diagnosis & requirements analysis

    • Process analysis
    • Eliciting user requirements
    • Setting scope and goals

  2. System design and development

    • Screen / UI design
    • ERP / PLC integration plan
    • MES customisation

  3. Testing and deployment

    • Unit / integration / UAT testing
    • Bug fixes
    • Data migration

  4. Operational support and maintenance

    • Operator training
    • Initial stabilisation
    • Regular inspection / feature upgrades

EFFECT

Implementation outcomes

From consulting through build, stabilisation and enhancement — a systematic, proven adoption path to a successful smart factory.

BUSINESS OUTCOME

Turning operational datainto measurable outcomes

TIME

Less time spent on data entry

Barcode, RFID and equipment integration cut handwritten records and duplicate entry.

Entry time · Reporting rate · Error count

OEE

Higher productivity

Bottlenecks and downtime causes surface immediately, so production plans are actually met.

OEE · Plan attainment · Cycle time

WIP

Less work in progress and stock

Tracking quantity, location and dwell time cuts unnecessary WIP and inventory.

WIP quantity · Dwell time · Stock accuracy

LOT

More reliable quality

Linking inspection results to production history traces defect causes quickly.

Defect rate · Response time · Traceability time

CASE STUDY

Case study

From consulting through build, stabilisation and enhancement — a systematic, proven adoption path to a successful smart factory.

Automotive forged parts

Customer industry

Automotive forged parts manufacturing

  • Automotive parts
  • Metal forging
  • High-mix production

Before01

Company overview

  • High-mix, multi-process
  • Manual, unseen records
  • Limited traceability

After02

What was built

  • Automatic data capture
  • Unified plant data
  • Standardised workflow

Outcomes

  • Live production status
  • Better defect tracing
  • Shorter lead times

An MES that turns shop-floor data into operational results

Shop-floor data becomes an asset the moment it is collected.

How far production, quality and equipment can be standardised — and what it takes to connect what you already run.

Talk to us