DX Solution

MES

An MES solution that redefines the future of the manufacturing floor

SYSTEM ARCHITECTURE

System configuration

Acts as the communication and data hub connecting everything from the ERP above to the PLCs and equipment on the floor below.

L4

Business management

Business Management

Planning · Orders · Purchasing

  • PurchasingPurchase orders and instructions
  • SalesCustomer orders and confirmation
  • Material requirements planningMRP
  • Production planningMPS

L3

MES manufacturing operations management

Manufacturing Operations Management

Execution · AI · Support

MES OPERATION COREWork instructions · Result collection · 4M history
  • Order confirmation
    • Customer orders
    • MES purchase orders and instructions
  • Material management
    • Provisional receipt
    • Receipt confirmation
    • Permanent location assignment
    • Temporary barcode issue
    • Material matching
  • Work instructions
    • Work order check
    • 4M setup check
    • Equipment setup
    • 4M change records
  • Production and process
    • Production result confirmation
    • Production counting
    • SOP compliance
    • Equipment monitoring
    • 4M history storage
  • Quality inspection
    • Incoming inspection
    • First, in-process and final inspection
    • Sampling and records
    • Patrol and in-process inspection
    • Final inspection and acceptance
  • Shipping management
    • Finished goods receipt
    • Shipping instructions
    • Shipping confirmation
    • Transaction statement printing
    • Shipping certificate printing

AI & DATA INTELLIGENCE

LLM assistant

Supports natural-language analysis of shop-floor data and manufacturing operations decisions.

  • Multi-source data collection
  • Pattern recognition and learning
  • Production scheduling
  • Predictive maintenance
  • Natural language processing
  • Unified data transformation
  • Integration engine
  • Quality prediction
  • Root cause inference

Support modules

  • Equipment and mould management

    • Preventive maintenance planning
    • Operating history
    • Mould life management

  • Quality infrastructure

    • Instrument calibration
    • Nonconformance and corrective action (NCR/CAPA)

  • Environment and safety

    • Energy monitoring
    • Safe work guidance

  • Worker management

    • Skill and training history
    • Work authorisation management

L2

Data layer

Data & Integration Layer

Collection · Standardisation · Integration

OPC-UA based integration interface

  • Data collection
  • Data filtering
  • Protocol standardisation
  • Data standardisation
  • Recipe distribution
  • Modbus TCP
  • OPC-UA
  • PROFINET
  • CC-LINK
  • RS-232
  • JSON
  • CSV
  • TCP/IP Socket
  • REST API

L1

Physical layer

Physical Field Layer

Identification · Inspection · Control · Logistics

  • PLCManufacturing equipment
  • CNCMachine tools
  • Industrial robotROBOT
  • KIOSKOperator interface
  • BarcodeIdentification devices
  • Machine visionInspection equipment
  • RFIDIdentification and tracking
  • SENSORShop-floor data
  • PDAMobile work
  • AGV · AMRLogistics equipment

FUNCTION ARCHITECTURE

Function configuration

To maximise real-time visibility and efficiency on the shop floor, MES is built from the following interlocking modules.

  1. 01Pick a module
  2. 02Read its sub-functions
  3. 03See the infographic
HUB & SPOKE

The centre of unified manufacturing operations

10 Modules

MASTER DATAMESExecution System

Select a module around the hub to see its detail.

03SUB-FUNCTION INFOGRAPHICSub-function flowMaster data · awaiting selection
Select a sub-function.

The input, the MES processing and the output of the function you pick appear here.

PROCESS FLOW

Process flow

Implements a smart manufacturing process in which goods and information flow without a break, from receipt to final shipping.

* Reconstructed from the attached function diagram. The configuration may change according to each customer's manufacturing processes and requirements.

  1. STEP 01

    Raw material receipt

    • Material receipt and issue
    • Provisional receipt, incoming inspection
    • LOT creation and tracing

  2. STEP 02

    Material warehouse

    • Material and delivery warehouses
    • Stock location management
    • Barcode-based stock control

  3. STEP 03

    Production input

    • Barcode-based process input
    • Inter-process movement history
    • Input handled by LOT

  4. STEP 04

    Production execution

    • Work order monitoring
    • Real-time results from equipment
    • Shop-floor terminals and PDAs
    • AI-based process optimisation

  5. STEP 05

    In-process quality

    • SPC statistical quality control
    • In-line QC
    • First, middle and final inspection
    • AI-based quality prediction

  6. STEP 06

    Equipment management

    • Automatic condition collection
    • Fault detection and reporting
    • Daily inspection management
    • Predictive diagnosis

  7. STEP 07

    Finished goods warehouse

    • Finished goods stock
    • LOT history
    • Shipping preparation
    • Automatic result aggregation

  8. STEP 08

    Shipping management

    • Shipping entry
    • Goods issue
    • Delivery history
    • Issue status

  9. STEP 09

    Integrated analysis and management

    • Real-time integrated monitoring
    • KPI framework
    • Legacy system integration
    • Self-learning scheduling

ARCHITECTURE

MES architecture

The physical infrastructure and the software services that make up MES, in one design system. Select a tab below to switch between the two architectures.

HARDWARE NETWORKOffice, network backbone and shop-floor equipment as a single physical flow3 LAYERS / 22 NODES

LAYER 01

Office

OFFICE CONTROL

  • Administrator PC

    MES operation and administration

  • HUB 2

    Office network connection

  • MES SERVER

    MES service operation

  • DBMS

    Production data storage

LAYER 02

Network backbone

BACKBONE

TCP/IP Ethernet Backbone1 Gbps

Remote control PC / HUB 2

Relay between office and shop-floor networks

LAYER 03

Shop floor

SHOP FLOOR

  • Raw material receipt and issue01

    • Barcode scanner
    • RFID reader
    • Mobile terminal
    • Kiosk

  • Production process02

    • Vision camera
    • Automation robot
    • PLC
    • Production equipment

  • Inspection and packing03

    • Vision camera
    • Automation robot
    • Barcode scanner
    • Kiosk

  • Finished goods warehouse and shipping04

    • Barcode scanner
    • RFID reader
    • Mobile terminal
    • Kiosk

Shop-floor data becomes an asset the moment it is collected.

How far production, quality and equipment can be standardised — and what it takes to connect what you already run.

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